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Produce 3D Sticker Packs at Scale

Sticker packs are printed, cut and domed as complete sheets – which is exactly how the Finch500 works. The sheet you print is the sheet that comes out of the curing oven, with every sticker domed in one pass.

Tall stacks of packed 3D sticker packs on a table

Who Buys 3D Sticker Packs

The order usually arrives as a finished artwork file and a quantity – the buyer already knows what they want on the sheet.

Brands and marketing agencies

Sticker packs go into product boxes, subscription boxes and event giveaways. A domed pack reads as a premium item rather than a printed insert, which is the whole reason it is ordered.

Artists and illustrators

Sticker sheets are a standard product on creator marketplaces, and the domed version sells at a different price point than a flat one. Runs are short and designs change constantly.

Merch and retail suppliers

Music, gaming, sports clubs and fan merchandise – categories where sticker packs are a shelf product with a barcode, not a promotional handout.

How Sticker Packs Are Produced on the Finch500

Four steps. The first two happen on equipment a print business already owns.

  1. 01

    Print the sheet

    The whole pack is imposed on one self-adhesive sheet – as many designs as fit, in any mix of shapes and sizes.

  2. 02

    Contour cut

    The cutting plotter cuts each shape along its outline, leaving the backing intact. The cut edge is what will hold the resin at the border of each sticker.

  3. 03

    Dispense

    The layout file you already produced for cutting goes into the Finch500 software. The machine recognises every shape on the sheet, calculates the resin volume for each one and domes the whole sheet automatically – mixed shapes and sizes in a single job.

  4. 04

    Cure

    The sheet goes into the heated curing oven on its own tray. It comes out as a finished pack: domed stickers on a backing, ready to peel.

How doming works, step by step

Why Dome a Sticker Pack

The dome changes what the buyer is willing to pay for the same printed sheet.

It looks like a product, not a print

The clear dome works as a lens: it adds depth, catches light along the curve and slightly magnifies the artwork. On a retail shelf that is the difference between an impulse purchase and a pass.

It survives being used

A domed sticker goes on a laptop, a bottle, a helmet, a car window. The cured polyurethane layer resists yellowing, clouding and discoloration under prolonged sun and weather exposure, and stands up to water, sea water, motor oil, industrial chemicals and scratches – so the print underneath stays readable through everyday handling, from −30 °C to +60 °C.

It is a different price point

Domed packs are sold as a premium line next to flat ones. The production cost difference is material and machine time; the retail difference is set by the market.

Formats and Run Sizes

The sheet is the production unit – everything else follows from that.

  • Any die-cut shape. The software works from the cut layout, so shapes are limited by your plotter, not by the doming machine.

  • Mixed designs in one job. Different shapes and sizes can sit on the same sheet and be domed in the same pass.

  • Short runs are normal work. Layout preparation takes minutes, so a 50-piece order is set up the same way as a full production run – the reason artist and small-brand orders are worth taking at all.

  • Repeat orders are saved jobs. A pack that sells gets reordered; the job file is reused without re-preparing the layout.

Sticker Packs Produced on the Finch500

Fanned red sheets of finished domed stickers
Single domed sticker close up, showing dome thickness at the cut edge
Sheet of clear and silver domed stickers laid flat on a table
Domed sticker applied to a laptop lid

Add Sticker Packs to What You Already Print

The Finch500 is a complete production system – machine, curing oven, software, polyurethane resin supply, operator training and support. Tell us what you plan to produce and we’ll respond within one business day.

Production speed, material cost per sticker and the numbers to run before you invest are on the business page

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